DM Water Plant 1000 LPH

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DM Water Plant 1000 LPH

The DM Water Plant 1000 LPH is a high-capacity water purification system designed to produce 1000 liters per hour (LPH) of demineralized water, which is free from dissolved minerals and impurities. This plant uses advanced ion exchange technology to remove cations and anions from the water, ensuring high-purity water that meets stringent industrial, pharmaceutical, and laboratory requirements.

Key Features:

  • Capacity: 1000 LPH of continuous demineralized water output, suitable for medium to large-scale industries and critical applications requiring high-quality water.
  • Ion Exchange Process: Utilizes dual-bed ion exchange technology to remove cations (like calcium, magnesium, sodium) and anions (like sulfate, nitrate, chloride) efficiently, resulting in ultra-pure water.
  • Dual Bed & Mixed Bed Options: Depending on the application, the system can be configured with both dual bed and mixed bed units for even higher purity levels.
  • Low TDS and Conductivity: Produces water with extremely low total dissolved solids (TDS), often achieving conductivity levels below 5 microsiemens/cm, suitable for highly sensitive processes.
  • Automatic Regeneration: Features an automated regeneration system for the resins, allowing for uninterrupted operation and maintaining the effectiveness of ion exchange without manual intervention.
  • Durable Design: Constructed with corrosion-resistant materials, ensuring longevity and durability even in harsh industrial environments.
  • User-Friendly Operation: Equipped with user-friendly controls and automated processes, making it easy to monitor and maintain.
Technical Specifications:

  • Flow Rate: 1000 LPH of purified water.
  • Resin Type: High-performance cation and anion exchange resins for optimal ion removal.
  • Water Quality: Achieves low conductivity (< 5 µS/cm) and TDS close to zero, ideal for critical applications.
  • Regeneration Cycle: Fully automated regeneration with acid and alkali for resin recharge, ensuring continuous operation and minimal downtime.
  • Operating Pressure: Designed to work efficiently within a wide pressure range to suit different water input conditions.
  • Materials: High-grade, corrosion-resistant materials for long-lasting durability.
  • Electrical Requirement: Efficient power consumption for cost-effective operation.
Applications:

  • Pharmaceutical Manufacturing: Produces ultra-pure water for use in medicine formulation, equipment cleaning, and other critical pharmaceutical processes.
  • Chemical & Petrochemical Industries: Suitable for processes requiring high-purity water, such as chemical reactions and industrial feedwater.
  • Laboratories & Research Facilities: Ensures reliable, ultra-pure water for experiments, testing, and analysis.
  • Power Plants: Provides demineralized water for turbine and boiler feed applications, preventing scaling and extending equipment life.
  • Food & Beverage Industry: Used in processes requiring contaminant-free water to ensure product safety and quality.
Benefits:

  • High Purity Water: Consistently delivers demineralized water with minimal dissolved solids, making it suitable for critical applications.
  • Automated Operation: Automated controls for resin regeneration ensure smooth and continuous operation without frequent manual intervention.
  • Cost-Effective: Low operational costs due to efficient resin use, regeneration, and energy consumption.
  • Extended Equipment Lifespan: Using demineralized water helps prevent scaling and corrosion in industrial equipment, reducing maintenance costs and extending operational life.
  • Energy-Efficient: Designed for optimal energy consumption while producing high water output, making it economical for large-scale use.
Regeneration Process:

The DM Water Plant 1000 LPH incorporates an automatic resin regeneration system. The plant uses acid and alkali solutions to regenerate the cation and anion exchange resins. This ensures the system can continuously supply demineralized water while maintaining resin efficiency and performance. The fully automated regeneration minimizes the need for manual intervention, allowing for high uptime.

Conclusion:

The DM Water Plant 1000 LPH offers a robust and efficient solution for industries and laboratories that require high volumes of ultra-pure demineralized water. With its advanced ion exchange technology, automated controls, and durable construction, this plant ensures consistent water quality, energy efficiency, and cost savings. It is ideal for pharmaceutical, chemical, power generation, and research applications where water purity is critical for optimal performance and safety.

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